Seaweed Biochar Airplanes
"What does the Doolittle Raid on Japan have in common with the Battle of Britain? — Aviation fuel."
James Harold Doolittle was born into a rocky river camp near Nome in 1896. His father, Frank, a carpenter-woodworker, had dragged the family from California to the frozen frontier chasing the shiny dust shaken from sieves and dreams of a quick fortune.
Through howling winters and black fly-biting summers, “Dusty” Doolittle grew up with his American father’s fearless recklessness and his German mother’s iron will. When mom left Frank to go back to California, Dusty boxed for nickels, hawked newspapers, and tinkered with engines. He was seven when Orville Wright defied gravity, sitting in front of a 12 HP, 1025 rpm, in-line four at Kitty Hawk.
At 15, while working as a janitor, “Jimmy” as he was then coming to be known, snuck into classes at U.C. Berkeley. At 21, he enlisted as a flying cadet in the Army Signal Corps Reserve. Training at Rockwell Field, he survived stalls and spins, earning his wings in 1918. After the war, he was a first lieutenant in the Air Service and a test pilot at McCook Field, where he pioneered instrument flying—no horizon, just gauges and guts. In 1922, strapped to a de Havilland DH-4, he executed the first barrel roll outside a loop, defying then-known physics to pull negative-G’s in a canvas-covered biplane.
To make that negative-G barrel roll, he first initiated a helical roll, in which the aircraft follows a looping path, experiencing sustained negative G-forces, meaning the aircraft pulls forward and downward while rolling, keeping the pilot “outside” the loop’s curve. He pulled back slightly on the stick to raise the nose, then transitioned to forward stick pressure (pushing the nose down) while applying continuous aileron input to roll the aircraft inverted, creating centrifugally negative G (-1 to -3G) where loose objects float toward the canopy, blood rushes to the head (no pressure suits in 1922) and structural stress on the aircraft spikes (the DH-4 had spruce spars and ribs with fabric covering, guyed by steel wires). Doolittle maintained forward pressure on the stick throughout the roll to follow an upward-concave circular path (opposite a standard positive-G barrel), rolling at a steady rate (often 1-2 seconds per 360°) while using rudder for coordination to prevent slipping or skidding, then, after one or more rotations, eased off forward pressure, pulling back gently to level the nose, and neutralized controls to exit, monitoring airspeed to avoid over-speeding or stalling.
Jimmy earned a doctorate in aeronautics from MIT in 1925, becoming the first aviator-physicist. Racing became his next passion: Schneider Trophy, Thompson Cup, Bendix—setting transcontinental race records despite permanent scars from crashes he walked away from.
Shell Oil recruited him in 1930 as its aviation manager. Ever the tinker, he took on the challenge of fuel knock. He persuaded Shell to build refineries to make 100-octane “avgas.” In 1934, the U.S. Army tested it and the first contracts repaid Shell for Doolittle’s refineries and then some. By 1940, RAF Spitfires were winning turbocharged dogfights over Britain.
Recalled as a major, then bumped up to lieutenant colonel, Doolittle pitched a mad raid on Tokyo to the brass. With a handpicked suicide group to fly “Special Aviation Project No. 1,” Doolittle launched 16 overweighted B-25 Mitchells from USS Hornet—his own leading the way into the wind from a pitching deck, the shortest, most unthinkable and untested launch roll in history. On April 18, 1942, 650 miles from the carrier, their bombs rained down on a shocked Japan. Doolittle’s own payload struck a schoolyard by error. In China, out of fuel, his and the other crew’s aircraft crash-landed in rice paddies.
Commanding the Twelfth Air Force in Africa and then the Eighth Air Force in England from pre-D-Day up to the liberation of Berlin, General Doolittle—he was by then called “Uncle Jimmy” by his crews—transformed the Army Air Corps into a co-equal military branch. Postwar, he forced the Air Force into jets. As a reserve lieutenant general, he advised on missiles, space and the ICBM Triad while sometimes sneaking away to glider soar over the Sierras. Perhaps he was thinking about what potential Einstein, Pauling, or daring young Doolittle might have died in that schoolyard in 1942.
Uncle Jimmy’s Legacy
Global aviation has committed to net-zero greenhouse emissions by 2050. Some 43 airlines have set corporate goals and timetables. They recognize that the warming trend is not their friend. It is a bad look for business. They know they currently contribute 2.5 percent of atmospheric carbon pollution—and rather than shouldering the blame or facing government restriction, they are trying to get out front with “sustainable aviation fuels” (SAF).
Doolittle pushed Shell Oil to invest in large‑scale production of 100‑octane fuel at a time when no aircraft required it. Now almost all do. Derived from fossil fuels, avgas consists of hundreds of hydrocarbons (primarily C8-C16 alkanes with long-chain polymers). To produce it, refineries perform multistage distillation. Avgas comprises various blends of kerosene, gasoline, and ethanol, along with additives. If Doolittle were alive today (he died in 1993), he might well be working on the SAF problem. It is estimated that by 2050, global annual SAF demand will reach 26 million tons (32.5 billion liters). It is presently doubling production annually, with China the growth leader. SAF now costs about $8.65 per gallon, compared with $2.80 for conventional jet fuel.
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There are no shortages of challenges.
The substantial disparity in the energy density between lithium-ion batteries (energy content = 0.54–1.26 MJ/kg) and jet fuels (energy content = 34.9–40.6 MJ/L) renders the theoretical application of rechargeable lithium-ion batteries in aviation ostensibly impracticable.
— Arlsan (2022)
Wouldn’t it be nice if we could find a carbon-neutral way to keep flying?
Those bicycle-building brothers didn’t have the faintest glimmer of what they had created that cloudy day in Kitty Hawk, 122 years ago.
Global commercial aviation currently carries about 5.2 billion passengers annually.
Air travel supports an estimated 10–12 million direct and indirect jobs worldwide, with broader economic multipliers amplifying this to 80–100 million when including induced effects such as hospitality and retail trade.
The sector generates approximately $1.05 trillion in airline revenues alone for 2026, while contributing $2.8–$3.5 trillion to global GDP through connectivity-driven trade, tourism, and productivity gains—equivalent to 3–4% of world GDP.
It is estimated that by 2050, air travel will carry over 10 billion passengers annually, support 180 million jobs, and generate nearly $9 trillion in economic activity.
Knowing what we know now about the pace and scale of climate change, I can’t help but laugh at that prediction.
And yet, there are those in industry and government who have mustered the resources—billion-dollar annual research budgets and business consortia—to get there, regardless of —or perhaps oblivious to —climate change.
One impediment is the availability of feedstocks. According to the U.S. Department of Energy, a wide variety of organic solid wastes (OSWs) can be used to produce SAF, including but not limited to corn grain, oilseeds, algae, oily wastes, agricultural and forestry wastes, lumber mill wastes, municipal rubbish, livestock manure, municipal sludge, and energy crops. If that list sounds familiar, those are the same feedstocks in high demand by the emergent biochar industry and its full range of disruptive products and services.
The feedstock demand is daunting. A study by Wang, Ting and Zhao (2024) concluded:
According to estimates from the U.S. Department of Energy, one billion tons of dry OSWs could theoretically produce 50–60 billion gallons (equivalent to 151.6–181.9 million tons) of SAF (Energy, 2023). Using the 2020 figures for global OSWs production (with a moisture content of 70 %), theoretically, it could theoretically produce 110.1–132.12 billion gallons (equivalent to 333.8–400.6 million tons) of SAF, and by 2050, this could generate 190.65–228.78 billion gallons (equivalent to 578.1–693.7 million tons) of SAF. Additionally, according to data from the International Energy Agency (IEA) and IATA, in 2020, the global aviation industry’s fuel demand was approximately 58 billion gallons (equivalent to 175.9 million tons), with projections indicating that by 2050, the fuel demand in the aviation industry will be 3.6 times that of 2020 (Energy, 2022; IATA, 2021; IEA, 2020). Therefore, SAF could theoretically be produced to meet global aviation fuel demand in 2020. By 2050, this SAF could replace at least 86.3 % of global aviation fuel demand.
Anaerobic Digestion and Biochar
Could biochar production be combined with SAF? Studies using pyrolysis of feedstocks such as bamboo or seaweed are promising, but many miss the co-benefits of biochar or undersell its potential. So, for instance, Professor Wei from Tsinghua University proposed industrial conversion of CO2 to renewable aviation fuel by using Direct Air Capture to gather the CO2 using a ZnCrOx/H-ZSM-5 catalyst (a method we have often chided in these posts as wasteful of money, renewable energy, and effort) and biomass gasification to make green hydrogen that can then be combined to make SAF. Gasification offers many benefits, including cogeneration of heat and electricity, but these are largely ignored in the rush to develop a bio-oil analog for crude oil that can be further refined, while discounting biochar as insignificant.
Giant kelp grows faster than bamboo at about 7-14cm per day – even up to half a metre under ideal conditions – with sugar kelp grown in UK waters being shown to grow 1.1cm per day, equivalent to reaching over 2.25m in a year.
Furthermore, seaweed is incredibly efficient at taking up nutrients such as nitrogen and increasingly scarce phosphorus, which it absorbs with comparable efficiency to a waste-water treatment plant. This eliminates the need for fertilisation and, in fact, cultivation of seaweeds in practice means recapturing nutrients into biomass that in turn can be reused for fertilisation purposes. When cultivation is located in proximity to fish farms, seaweed can use the excess, otherwise wasted, nutrients and thereby ensure recycling and cleaning of the surrounding waters.
—Salon.com
However, Deng Chen at University College Cork and others proposed “a cascading circular bioenergy system incorporating pyrolysis (Py) for production of biochar, syngas and bio-oil, with the primary use of biochar in anaerobic digestion to promote biomethane production through direct interspecies electron transfer.” When common brown kelp (Laminaria digitata) was anaerobically digested with biochar (1 part biochar to 4 parts seaweed), the process integration increased biomethane yield by 17% and bio-oil yield by 10%. The digestate residue can be an excellent crop amendment or a heating fuel. With further refinement, the gas and oil could become transportation fuels for shipping and aviation, and the digestate could be gasified again to produce high-quality biochar for graphene supercapacitors, solid carbon catalysts, graphite lubricants, bioasphalt, and other fossil-fuel replacements.
Redux
Still, there is a larger question in all this that won’t go away. It may not be whether we can engineer a way forward for commercial aviation and other creature comforts, but whether we should. Should we be offering life extension for a model of civilization or economics that is grounded in unlimited growth and destruction of the natural world, placing a single species and its lustful desires at the center of every decision under a false rubric of “the greater good,” or should we instead be redesigning the whole system into one that partners with the natural world to produce the truly greater good of peace, harmony and biodiverse co-benefts?
That challenge hangs in the air like a Wright glider, suspended until the remaining thimble of fuel is exhausted or a sand dune pops up to grab its propeller.
References
AF.mil: General James Harold Doolittle https://www.af.mil/About-Us/Biographies/Display/Article/107225/general-james-harold-doolittle/
Arslan, M. T.; Tian, G.; Ali, B.; Zhang, C. X.; Xiong, H.; Li, Z. W.; Luo, L. Q.; Chen, X.; Wei, F. Highly selective conversion of CO2 or CO into precursors for kerosene-based aviation fuel via an aldol-aromatic mechanism. ACS Catal. 2022, 12, 2023–2033.
Bank, T.W., 2022. Solid Waste Management. https://www.worldbank.org/en/topic/urbandevelopment/brief/solid-waste-management.
CSIRO (2023) Sustainable Aviation Fuel Roadmap.
Deng, C., Lin, R., Kang, X., Wu, B., O’Shea, R., & Murphy, J. D. (2020). Improving gaseous biofuel yield from seaweed through a cascading circular bioenergy system integrating anaerobic digestion and pyrolysis. Renewable and Sustainable Energy Reviews, 128, 109895. https://doi.org/10.1016/j.rser.2020.109895
Dunn, R., The 100-octane story, The Warbird’s Forum https://www.warbirdforum.com/octane.htm
Energy, T.S., 2022. Jet fuel demand: by region and forecasts to 2050? https://thundersaidenergy.com/downloads/global-jet-fuel-demand-by-region-and-forecasts/
FAO, 2020. Livestock and environment statistics: manure and greenhouse gas emissions. https://openknowledge.fao.org/server/api/core/bitstreams/f0cebfdd-725e-4d7a-8e14-3ba8fb1486a7/content.
FAO, 2022. Technical platform on the measurement and reduction of food loss and waste. https://www.fao.org/platform-food-loss-waste/flw-data/en/
IATA Annual Review 2021 https://www.iata.org/contentassets/c81222d96c9a4e0bb4ff6ced0126f0bb/iata-annual-review-2021.pdf
IEA Global Aviation Fuel Consumption, 2013-2021 (2020) https://www.iea.org/data-and-statistics/charts/global-aviation-fuel-consumption-2013-2021
PR Newswire, Biomass-to-Jet SAF Projects Position Renewable Hydrocarbons as the Future of Aviation Fuel, Jan 28, 2026. https://www.prnewswire.com/news-releases/biomass-to-jet-saf-projects-position-renewable-hydrocarbons-as-the-future-of-aviation-fuel-302671737.html
Shell Global: High octane https://www.shell.com/business-customers/aviation/100years/more-uptime/high-octane.html
Tian G, Zhang C, Wei F. Fueling the future: Innovating the path to carbon-neutral skies with CO2-to-aviation fuel. Carbon Future, 2024, 1(2): 9200010. https://doi.org/10.26599/CF.2024.9200010
Wang, B., Ting, Z. J., & Zhao, M. (2024). Sustainable aviation fuels: Key opportunities and challenges in lowering carbon emissions for aviation industry. Carbon Capture Science & Technology, 13, 100263. https://doi.org/10.1016/j.ccst.2024.100263
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If you would like to pledge $8 per month (about the cost of one
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from crop and forestry waste to protect forested areas and build
healthy, water-retaining soil. The Frappuccino you buy for your friends
is now tax-deductible.
















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